r/ChemicalEngineering • u/WannabeChE • 1d ago
Career Advice What they don’t tell you in school
You will meet people that have worked at the plant you work at that started off as operators 15+ years ago that are miles and miles ahead of you in experience. They will know the process and have a good understanding of what is happening. They will know their system and won’t need to (but can) trace lines. A degree does not make you smarter but it gives you a deep understanding of the physics and science behind something explaining why. It will put you at about the same level as an operator who has worked there for 10-15 years in terms of pay, but learning never ever stops! In my opinion the experience is so much more valuable to the company, but experience and understanding why is gold!
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u/dirtgrub28 1d ago
you'll also meet people that have been there 15 years that have no fucking clue. the trick is being able to differentiate the two
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u/Cool_Election7606 1d ago
Those are funny enough important workers because they will almost never leave and you can rely on them for routine tasks 😅
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u/Cool_Election7606 1d ago
Obviously anything complicated you gotta talk to the right ones goes with everything
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u/Illustrious_Bid_5484 1d ago
If you take. The derivative of 2 people x15 years. You’ll soon realize that I have no clue what I’m talking about
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u/Iscoffee 1d ago edited 1d ago
Agree. Experience don't necessarily equate to knowledge and growth. There are employees who ponder about the things they see each day or at least every year at their work. On the contrary, there are some who just wants to end the day, and there are those who avoid being given tasks (my former manager is one). That differentiates the engineers to some operators (but not all).
Engineers are given the tools to analyze what's happening in their process. Albeit some engineers also become too engrossed with ego and experience that they become very reliant to abstraction and pure experience in a blind manner.
A good engineer is still able to relate equations and theories even after years of being outside the university or college.
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u/YesICanMakeMeth PhD - Computational Chemistry & Materials Science 1d ago
I had an experience with someone outside of work that had been an operator for like 20+ years. A well pump was having trouble moving water and he thought it was because the lines went too far below the water level, so a fluid 101 tier misunderstanding of how rated pump height works and is derived. Yes, I know friction does increase, but that's not what the problem was and not where his head was. He was just looking at the rated pump height and since the line length was larger he thought we needed to cut the lines.
I explained it, his reaction was "I've been working with pumps for 30 years, I know how they work." No, I wasn't a pompous dick, he just couldn't accept being corrected by a university student in his 20s, no matter how gently it was done. He did very graciously admit he was wrong when it didn't fix the problem lol.
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u/Half_Canadian 1d ago
The worst is anybody who thinks they know better than everybody else. Applies to technicians and engineers. Hard to work with these people
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u/Iscoffee 1d ago edited 1d ago
This is the worst kind of sht work environment. I had an executive, list "process design" as one of his "expertise" even though he just dabbled only on basic FEED level deliverables and had contractors do the rest of stuff.
They said to me that piping design only takes around two weeks to design because it's only Q = Av and I wasted their millions because I took months. Little did he know (or the lack of acknowledgement) that we started with the plot plan, PFDs, P&IDs, line sizing, material selection, and detailing of valves. That was for around 5-8 systems mind you. All of those stages have reviews and presentations. Such utter bullsht. He wanted me out. I resigned the fk out of that company. Such a thankless workplace.
I'm now in a better place where people especially veterans knows their stuff and doesn't look down on their people. This is one of the heaviest experience that I will carry throughout my life.
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u/Remarkable_Spare_351 1d ago
This is honest truth. Recently had a new run plant start and the operators won’t help him because talk down on them for not having a degree.
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u/Cool_Election7606 1d ago
That is so so bad when people with a degree act superior towards operators on many levels. Mutuals respect. And plenty of them are absolutely smart and hard working.
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u/friskerson 1d ago
I’ve always felt like the purpose of the degree was to teach you how to think, not to memorize things. Sure you will memorize and learn things along the way, but the problem-solving is the key. That was a focus at my undergrad and I’m really happy for it.
It is a blessing to be able to draw on the knowledge of the people who came before you, been there, done that, done it the wrong way a few times. Sometimes engineers learn late how to be more social, how to gain rapport and trust of operators, all in the vain, self-serving pursuit of personal satisfaction of proving their superior intellect. Good engineers realize that the job is about a mission, and all good teams are assembled of people with lots of different pieces of the puzzle to put together. I get really excited when I get to assemble teams of people to accomplish a big goal that nobody thought was possible, or where there was no light at the end of the tunnel. One of my favorite, but also least favorite jobs was one where we were making some incredible stuff, with some ridiculously unhelpful clients, trying to engineer things that had ridiculous specifications and requirements in the contract, and they had deep ramifications for the company’s future. That’s where a growth minded engineer wants to be.5
u/twostroke1 Process Controls/8yrs 1d ago
What’s funny is that I go to the operators for troubleshooting help far more than I go to the process engineers.
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u/Cool_Election7606 1d ago
Love this lmao, we had a super cool humble contact engineer who had even a phd lmao. He hung around the control room with us chatting about problems in the plant and shooting the shit. Everyone loved him work was great. Sadly he moved on but i cant blame him for the new fantastic job he got.
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u/theKenji2004 1d ago
It’s not like people don’t have a degree because they can’t get one life circumstances are different and some people just never had the funds/time or were taking on real responsibilities as a child or young adult.
That attitude just pisses me off so much. Without a ton of programs I wouldn’t even be able to attend school myself.
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u/AIChE_Baranky 1d ago
When advising my students (many of whom will soon supervise operators with experience that dwarfs their own), I always give them the advice my dad told me when I first learned to ride a horse: "You may be 1000x smarter than your horse. But never forget that your horse can see, hear, and smell 100x better than you can. So you LISTEN to your horse at all times. If your horse starts, it could be a car backfiring from 5 miles away or a rattlesnake behind the next rock. So always take them seriously, if not literally..." In other words, the operator may not be able to explain why something is happening on a McCabe-Thiele diagram, or using the principles of fluids or thermodynamics; but if they tell you something is wrong you must ALWAYS listen, and (hopefully) learn from them.
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u/MaxObjFn 1d ago
I always say that the degree helps me extrapolate. I can take an educated guess on what will happen without ever having seen it, and I can usually get respectably close.
The 15 year operator is really good at interpolation. They've seen some version of this before and they have an idea of what's happening.
What gets inexperienced engineers in trouble is that they trust their extrapolation sometimes when the operator has already seen it before and their interpolation is more likely to be correct. They operator may also struggle to explain why something is how it is, but that doesn't make them wrong.
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u/Helpful_Matt 1d ago
Being a personable engineer and getting those former operators on your side is always the best route.
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u/patrick_notstar28 1d ago
They don’t tell you a lot, like how some of us will never find jobs after graduating.
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u/gitupokemon 1d ago
Absolutely when I started working with a chemical manufacturing plant I had so many ideas on how we could improve the process and worried about deviations from sop. But the more I interfaces with operators my appreciation only grew. Like wow this is not in the sop but this works and you understand the plant even if you don’t understand some of the science behind it!
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u/Yunus1999 1d ago
I graduated with a chemE degree I work next to Phoenix. chemE is pretty versatile you don't have to work in the middle of nowhere. Feel like it is a big misconception with this field.
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u/theKenji2004 1d ago
This is common sense to me. Someone who has actually been at the company and worn several different hats will no shit know more than some fresh graduate. I don’t know why so many of you inflate the degree.
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u/Get_can_sir 10h ago
I work with an operator who has done measurements for 35 years and I know better how the measurements work than him
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u/Lucky-Succotash3251 1d ago
They don't tell you alot in school. Like why did no one ever tell me 15 year old me picking chemical engineering as a bachelor that your work will always be in the middle of fucking nowhere!!